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200SX Show to Go

This S15 200SX was once a show queen, but now with 480hp ATW there's nothing genteel about it!

Words by Michael Knowling, Pix by Julian Edgar

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There are two common approaches to modifying a car - for show or for go. Nick Karagiannis of Sydney is one of the few enthusiasts who have recently gone down both paths with his Nissan S15 200SX.

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"Before the 200SX I wasn't driving anything special - just some ol' 1985 Holden Astra," says Nick. "I'd always liked 200s and I'm a big fan of real wheel drive - I guess I always knew I'd get a S15." Nick's first impression of his then-new S15 S-spec was that it was very responsive. "And, mate, the shape is so sleek..."

Continuing on the cosmetic theme, Nick first treated his 200SX to some mega-buck 19-inch wheels and a leather interior trim loaded with everything. And, yes, that includes a television! "After a while, though, I got a bit tired of the show scene and I started wanting more and more power," Nick says.

Sydney's R & G Mechanical Repairs (aka TRP) have a wealth of experience achieving amazing things with turbomotors and were handed the task of morphing the car to a very healthy 480hp at the wheels. That happens to be about triple the factory power output!

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Internally, the SR20DET spins the standard crankshaft teamed with custom TRP conrods, which are considerably thicker than the stock parts. Bearing the brunt of combustion pressure are Aries forged pistons that provide a static compression ratio of 7.5:1. Turning attention a little higher, there's a copper head gasket sandwiched between an O-ringed block and head. ARP studs have also been employed. The DOHC, 16-valve alloy head remains standard, including the factory variable inlet cam timing system. A custom catchcan receives blow-by from the top of the motor.

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R & G Mechanical Repairs fabricated an intricate pipe arrangement - otherwise known as an exhaust manifold! - to channel exhaust gasses into a giant '700 horsepower' Garrett ball-bearing turbocharger. Preventing that enormous turboccharger from blowing the SR20's mind is a 38mm Trial external wastegate. Gasses from the wastegate escape through a short 'screamer pipe', while gasses from the turbine are jostled through a 3-inch mandrel exhaust with a Japanese muffler.

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Rob Rigoli (the 'R' in R & G Mechanical Repairs) has recently tuned the car for up to 35 psi of boost and, needless to say, there's a plenty serious intercooling arrangement. A Mood Motorsport bar-and-plate core sucks up all available space in the standard S15 nosecone and does a great job of chilling induction air. A Blitz blow-off valve can be seen in the pipework between the intercooler and engine. Oh, and a K&N pod filter can also be found on the end of a large diameter induction pipe.

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Increased fuel pressure is a great way of upping the fuel flow to cope with mild engine tweaks, but in this instance the stock injectors would've bust their guts trying to pass the necessary amount of fuel. So there's now a set of four 750cc injectors in place. The rest of the fuel system comprises a Malpassi rising rate regulator, a Bosch motorsport pump and a surge tank.

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Controlling the big squirters is a MicroTech LT8 programmable stand-alone system with an in-built MAP sensor. The MicroTech unit also controls the ignition side of things; four high-energy Bosch coils and a MSD DIS4 booster serve to keep spark energy to the required level. Turbo boost isn't controlled by the MicoTech system, but by a TurboSmart dual stage bleed arrangement. Max boost on the street is around 17 psi, but up to 35 psi can be selected when the fuel tank is filled with 'the good stuff'.

At the time of our pics, the car had only j-u-s-t been put together so 'xcuse any wires or hoses that look like they need a tidy up. Rest assured, though, there's nothing gnarly about the way this SX pushes out ponies. With just everyday Optimax in the belly, there's 349hp at the wheels on 17 psi boost (as measured on a Dyno Dynamics chassis dyno). With C16 race fuel in the tank, however, Nick can run 35 psi to achieve a momentous 480hp at the wheels. That equates to more than 600hp at the flywheel...

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The standard clutch would've lasted barely 'til out of the workshop driveway, so torque is now channelled through a solid-centre brass button clutch working with a lightened steel flywheel and heavy-duty pressure plate. At the time of writing, the factory 6-speeed 'box and factory LSD are lasting fine - but only 2000km have been covered since the engine build.

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The suspension department is pretty basic at present. The only chassis mod is the fitment of lowered springs; we're told extra revision would help keep the car more stable under power.

Stand on the brake pedal and the ABS brakes bite quite nicely thanks to DBA drilled and slotted replacement discs working with 4-pot Brembo calipers.

Enough techno analysis, though, how damn fast does this sucker go?

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Well, we've been taken for a fling around the block and we can tell you it's insane. Wind up that massive Garrett turbo and it feels like you're strapped into the latest space shuttle - try not to black out! You wanna talk numbers? Okay. Consider Nick has run a first-time-out 11.1-second ET at a very strong 125 mph and you'll start to appreciate the speed of this machine.

Nick isn't one to let his car go 'stale', however - he sold his monster SX just after running the 11.1-second quarter mile time. His next ride? "Hmmm, I think I might go for a luxury car next time 'round..."

This man has sampled it all!

Contact:

R & G Mechanical Repairs (aka Tony Rigoli Performance)
+61 2 9726 6662


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